Safety is not trivial 20 details worthy of attention in the print shop

They say that details determine success or failure! The management of the print shop is inextricably linked, and it is easy to overlook some minor issues. But often it is this kind of small problems, leading to the onset of major accidents. Today, share some details in the workshop management process needs to pay attention to, I hope to supply us with some ideas and suggestions. Detail 1: The voltage of the outlet is marked above all power outlets. Intention: Avoid low voltage equipment being accidentally connected to high voltage. Detail 2: In the front and back of all doors are marked out the “push” or “pull”. Intention: can greatly reduce the time of the door is endangered, but also very convenient for the usual access. Detail 3: Emergency production of product instructions with a different color to distinguish. Intention: prompt priority arrangements on the production line, priority inspection, priority arrangements for packaging and priority shipping, etc. Detail 4: All containers with high pressure inside should be fixed solidly, such as fire extinguishers, oxygen cylinders, etc. Intention: to reduce the occurrence of accidents. Detail 5: When there is a new person working on the production line, mark “new person working” on the new person’s arm. Intention: On the one hand, prompt the newcomer is still a novice, on the other hand, can let the QC staff on the line special “care” of him. Detail 6: factory people in and out but need to always close the door, the door can be installed on the bar can be “automatically” closed. Intention: On the one hand, to ensure that the door has always been closed, on the other hand, the door was the time to reduce the danger (no one will force to open and close the door). Detail 7: The maximum and minimum stocks of products, semi-products and raw materials are specified, and the current stock levels are marked. Intention: It is possible to know the real inventory situation clearly. Avoid overstocking, and also avoid the products that are sometimes in demand but not in stock. Detail 8: The switch button of the production line should not face the aisle as much as possible, and if it really needs to face the aisle, it is better to add the outer cover for maintenance. Intention: This can avoid the aisle of the transport to and from the accidental collision of the button, causing unnecessary accidents. Detail 9: The control center of the factory does not allow outsiders to enter except for the operators. Intention: To avoid major accidents caused by “curiosity” of unrelated personnel. Detail 10: Ammeter, voltmeter, pressure gauge and other pointer-type table, with a striking marker to identify the normal operation of the pointer should be in the scale. Intention: It is simpler to know whether the equipment is in normal operating condition. Detail 11: Do not be too gullible to trust the temperature shown on the equipment, regular use of infrared thermometer to repeat the confirmation is a necessary operation. Intent: to avoid the formation of large-scale poor quality due to equipment temperature errors. Detail 12: The first piece is not only the first piece produced on the same day, but also the following, which are strictly speaking “first pieces”: the first piece after the daily start-up, the first piece after the change of production, the first piece after the repair of machine failure, the first piece after the repair or adjustment of the mold, the first piece after the countermeasure of quality problems, the first piece after the replacement of workers, and the first piece after the reset of operating conditions. The first part after the operation condition is reset, the first part after the power failure, the first part before closing, etc. Intention: To avoid the leakage of defective products in each process. Detail 13: Locking screws are magnetic to make it easy to get the screws. Intention: In case the screws fall on the workbench, it is also very easy to use the magnetism of the stuff to suck up. Details 14: received the work contact list, harmony, etc., if you can not finish on time or can not be completed, should be timely in writing and explain the reasons, submitted back to the issuing part. Intent: to enable the first time to send part of the actual situation, timely adjustment of countermeasures. Detail 15: Under the condition that the production line layout is promised, try to allocate similar products to different production lines and different workshops for production. Intention: So that the possibility of mixing up similar products is reduced. Detail 16: Give color pictures of products to packaging, sales, and salesmen. Intention: Reduce the probability of them misidentifying the product. Detail 17: Everything in the lab is hung on the walls and their shapes are scratched out on the walls. Intention: This makes it very simple to know once something has been lent out. Detail 18: In the statistical analysis report, every other line should be shaded as a background color. Intention: This makes the report look much clearer. Detail 19: For some important test equipment, the daily “first piece” is tested with a specially selected “bad piece”. Intention: It is clear whether the reliability of the equipment meets the requirements. Detail 20: For some products with important appearance, it is not necessary to use iron testing devices, but can use some homemade plastic or wooden testing devices. Intention: So that the probability of the product being scratched is reduced.